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CQM ATCS (Automatic Tube Cleaning System)

  • Sunday 24 June 2012
  • Er.Bhupendra Singh
  • TCS INDUSTRIAL

    Maximum Efficiency and Higher Productivity for
    Industrial Condensers and Heat Exchangers


    CQM ATCS (Automatic Tube Cleaning System) is the most efficient automatic on-line solution for keeping shell and tube heat exchangers continuously clean and working at full capacity. CQM ATCS has delivered extraordinary results in thousands of installations worldwide. 
    Automatic cleaning increases energy efficiency and productivity in facilities,industry, and power plants
    Heat exchanger’s tubes get clogged with: 

    • Macrofouling: mussels, fish, algae, debris, leaves, grass, stones or
       internal construction parts of cooling towers.
    • Microfouling: mud, sand, clay, microorganisms, bioslimes, corrosion
       products and inhibitors.
    • Scaling.

    Fouling accumulates over time, and significantly degrades the performance of the heat exchanger: 
    • Decreased productivity due to cleaning shutdown and performance
       degradation between treatments.
    • Higher energy consumption to compensate for inefficiency.
    • Higher maintenance costs due to manual off-line cleaning and shutdown.


    Up to 25% electricity savings with automatica heat exchanger tube cleaning


    How ATCS Works

    The CQM ATCS is installed on heat exchangers and keeps tubes clean without human intervention. The system periodically injects into the tubes sponge balls that are slightly larger in diameter then the tubes themselves. The natural pressure head pushes the balls through the tube, which is thus rubbed clean. The balls are then trapped in the outlet of the heat exchanger, where they are prepared for the next cleaning cycle. 



    Watch the CQM ATCS demo Watch CQM ATCS movie

    Typical industrial installations, take less than 20 man hours, and requires only 8 hours of process shutdown. 
    Trapping units are available in a variety of shapes and flow configurations to accommodate piping routes design and available space for installation. 


    CQM ATCS' MAIN ADVANTAGES: 
    • Excellent cleaning: reaches all tubes, both central and peripheral.
    • Simple design: delivering high reliability, rapid installation, and effortless
       maintenance.
    • Wide range of sizes: suitable for a wide variety of heat exchangers.
    • Better ball trapping mechanism: absolutely no balls lost.
    • Accurate control of the cleaning process: customizable cleaning intervals
       provide high performance and minimize balls’ wear.


    1 comments:

    Unknown said...

    Dear suppler

    i am palinda from Ansell Lanka. we need this unit for our Alum tank heating. can you supply this unit

    thanks
    palinda

    palinda74@gmail.com


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